Isometric / Fabrication / Erection drawings.
Pipe Stress Analysis (Static & Dynamic) using CAESAR II.
3D modeling and design using PDS / PDMS / Auto Plant.​​

​​Support detail drawing preparation

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ASME Standard CODES FOR PIPING:

B31.1: Power Piping is for piping associated with power plants

B31.3: Process Piping

B31.4: Liquid Transportation Systems for Hydrocarbons and Other Liquids

B31.2: Fuel Gas Piping

B31.5: Refrigeration Piping and Heat Transfer Components

B31.8: Gas Transmission and Distribution Piping Systems addresses the transportation of gases.

B31.9: Building Services Piping.

B31.11: Slurry Piping Systems, mostly applies to buried piping systems that transport slurries

B31.12: Hydrogen Piping System.

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• Water  Piping system design.

• Fire Protection Piping Systems design

• Waste water and Storm water Piping design.

• Steam  Piping Systems design.

• Process piping systems design.

• Oil  Piping systems design

• Gas Systems Piping design

• Fuel Gas Distribution Piping Systems design

• Cryogenic and Refrigeration Systems Piping design

• Power piping systems design

• Compressed-Air piping Systems design

• Vessels/Tanks piping system design.

• Underground Piping

• Utility & Process Piping

• oil & gas  Piping Systems.

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MATERIAL OF CONSTRUCTION:

cast-iron piping/carbon steel/stainless steel/copper tubing/titanium piping/aluminium piping and tubing.
PVC (Polyvinyl Chloride) Piping/Polybutylene (PB) Piping/Polyethylene (PE) and High-Density Polyethylene (HDPE )/Piping/Fiberglass Reinforced Plastic (FRP ) Piping

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​Piping design

• Determination of required pipe size(diameter) & Schedule (Thickness) with standard Codes.

• Determining the pressure losses in  piping.

• Piping design for high vacuum system (less than 1 Torr), High temperature condition, High pressure condition.

• Steam trap selection for industrial applications

• Expansion joint selection and application.

• Friction loss in pipes handling solids in suspension.

• Selection and Use of Pipeline Materials for different applications.

• Pipe-Supporting Elements and Methods Calculations.

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  Development of piping general arrangement drawings.

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  Preparation of line list by using P&ID.

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  Draw piping isometric from equipment layout with BOM.

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  Preparation of Bulk & final MTO as per P&ID, GAD, ISO.

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  Developing pipe routing and layouts as per Standards

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  Preparation of pressure drop calculation.

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  Pressure – Temperature ratings of fittings, flanges & valves.

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  Calculation of pipe wall thickness & friction loss.

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  Reinforcement pad calculation.

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  Pressure design of mitre bend, blanks & blind flanges.

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  Pipe Span calculation and selection of supports.

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  Conversant with international codes and standards-ASME, ASTM, API, BS, IS.

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  Preparation of line list, valve list, Fittings & M T O.

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  Generating line list, critical line list for stress analysis from the P & IDs.

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  Designing of Pipe Racks, Expansion loop sizing & Jacket piping.

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  Guide spacing calculations for expansion joints.

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  Material selection based on design condition.

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  Design and generate piping supports as per standards.

• Preparation of Nozzle Orientation of process Equipment

 

3D modeling

​3D modelling of equipment's, piping and structures in PDMS.

Pipe routing- As per piping layout and P&ID

Isometric Generation- As per pipe routing

Generating 3-D plant layout drawing showing details of structural design & process equipment's.

Clash detection test performed on the model for any overlap in piping routing. Preparation of advance bill of material.

Export the drawing to AutoCAD

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​STRESS ANALYSIS WITH CAESAR-II
- Piping flexibility analysis & preparation of stress reports.
- Thermal displacement calculations of equipment’s.
- Analysis of existing lines connected to rotating equipment.
- Stress analysis of critical lines and sensitive equipment systems.
- Pipe stress analysis static and dynamic using CAESER II software.
- Equipment nozzle thermal growth.
- Stress and stability calculations and review of vendor drawings.
- Stress analysis and deflection calculations.
- Stress Analysis and Pressure Drop Analysis throughout the system.
- Stress analysis for Seismic and Wind cases.
- Analysis with allowable span calculations.
- Flexible analysis using Nomo graphs.
- Calculations of stress intensification factor.

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